Delivering high-quality performance, power, and precision the InSight Series® 24V lithium iron phosphate battery was designed specifically to meet the power and energy requirements in floor machines, electric motorized hand trucks, walk-behind pallet jacks, and other material handling applications.
Easy Installation
InSight batteries come in BCI group size GC2/GC8 allowing for easy installation without modifying trays or battery compartments.
Scalable System
InSight batteries offer freedom and flexibility by utilizing parallel connections, so you can scale your system to provide increased power and energy (up to 300Ah) as needed.
Super Smart BMS
The robust Battery Management System features a combined total of 48 charge and discharge MOFSETs that control current flow in and out of the battery, along with multilayer protective devices that prevent over/under voltage, current and temperature conditions. The multilayer protection allows InSight batteries to pass stringent UL safety standards.
Intelligent Cooling
InSight Series® uses a carefully engineered cooling management system to quickly remove heat from inside the battery during conditions of high discharge and recharge currents. This prevents overheating of critical components and extends the life of the battery.
Robust Communication
CANbus connections allow batteries to communicate real-time operating statistics like the voltage, current, state of charge and state of health, making InSight batteries more user friendly. Plus, all batteries feature a sleep and pulse recovery operation mode to conserve power.
Functional Specifications
• Nominal Voltage: 25.6
• Cell Chemistry: LiFePO4
• Cell Type: Prismatic
• Ampere-hour Capacity: 60Ah
• Watthour Capacity: 1.536kWh
• Specific Energy: 128Wh/kg
• Efficiency: 99%
• Impedance (50% SOC, 1kHz): <100mΩ
• Cycles @ 80% DOD: >3500
• Series Connections: No (max 24V system)
• Parallel Connections: Yes (unlimited)
Mechanical Specifications
• BCI Size: GC2 / GC8
• Dimensions (L x W x H): 10.2 x 7.1 x 10.9 in (260 x 180 x 276mm)
• Weight: 34.4 lbs (15.6 kg)
• Stud Terminal: M8 X 1.25 - 20
• Insert Terminal: M8 X 1.25 - 20
• Torque: 79.7-88.5 in-lbs. 6.6-7.4 ft-lbs. 9-10 N-m
• Case Material: ABS
• Handles: Molded
• Ingress Protection Marking: IP67
• Case Flame Rating: UL94 V-0
Discharge Specifications
• Maximum Continuous Discharge Current: 100 A
• Peak Discharge Current: 240A - 15 sec
• Peak Discharge Current: 440A - 30 msec
• Short Circuit Protection: 880A - 610 μsec
• Protection Recover: Automatic
• Low Voltage Disconnect: 20V - 5 sec (2.5vpc)
• Low Voltage Reconnect: Automatic
• Self-Discharge per Month @ 25°C in OFF mode: 2.80%
Charge Specifications
• Recommended Charge Current: ≤ 60A
• Disconnect Charge Current: 65A - 5 sec
• Recommended Charge Voltage: 27.6V
• Float Voltage: 27.2V
• High Voltage Disconnect: 29.6V (3.7vpc) (4 sec)
• High Voltage Reconnect: Automatic
• Temperature Compensation: None
Temperature Specifications
• Charge Temperature: 32°F to 131°F (0°C to 55°C)
• Discharge Temperature: -22°F to 149°F (-30°C to 65°C)
• Operating Humidity: <90% RH
• Storage Temperature: -4°F to 95°F (-20°C to 35°C)
• Storage Humidity: 25 to 85% RH
Certifications
• UL2580 (Cell): File Number: MH63797
• UL2271 (Battery Pack): File Number: MH64262
• CE (Battery Pack)
• IEC 62133 (Battery Pack): File Number: 8IFpP22/101/142-2, 8IFpP44/101/146
• UN38.3 (Battery Pack)
Shipping Classification
• UN 3480, Class 9
Documentation
• LiFePO4 Product Specification Guide
• LiFePO4 Charging Instructions
RELiON (“the Manufacturer”) warrants each RELiON branded battery (“the Product”), as listed below, sold by RELiON or any of its authorized distributors or dealers, to be free of defects for the period as listed in the table below (“the Warranty Period”), from the date of sale as determined by either the customer’s sale receipt, the shipping invoice and/or the battery serial number, with proof of purchase. Within the Warranty Period, subject to the exclusions listed below, the Manufacturer will credit, replace or repair, if serviceable, the Product and/or parts of the Product, if the components in question are determined to be defective in material or workmanship.
WARRANTY DETAILS
Legacy Series (Model numbers that begin with RB) - Should the manufacturer deem a valid warranty claim exist and battery(s) are unable to be repaired in year one (1) through three (3) the manufacturer will replace the defective battery free of charge with a similar product. Should the manufacturer deem a valid warranty claim exist and battery(s) are unable to be repaired in years four (4) and five (5) a similar product will be offered at 20% off the retail MSRP listed at the time of the offer. Should the manufacturer deem a valid warranty claim exist and battery(s) are unable to be repaired in years six (6) through 10 a similar product will be offered at 10% off the retail MSRP listed at the time of the offer.
Legacy Series (RB 48V models) - This warranty period is only valid for renewable energy applications. Should the manufacturer deem a valid warranty claim exist and battery(s) are unable to be repaired in year one (1) through seven (7) the manufacturer will replace the defective battery free of charge with a similar product. Should the manufacturer deem a valid warranty claim exist and battery(s) are unable to be repaired in year eight (8) through 10 a similar product will be offered at 10% off the retail MSRP listed at the time of the offer.
InSight Series® 12V - Should the manufacturer deem a valid warranty claim exist and battery(s) are unable to be repaired in year one (1) through five (5) the manufacturer will replace the defective battery free of charge with a similar product. Should the manufacturer deem a valid warranty claim exist and battery(s) are unable to be repaired in year six (6)through 10 a similar product will be offered at 10% off the retail MSRP listed at the time of the offer.
InSight Series® 24V - Should the manufacturer deem a valid warranty claim exist and battery(s) are unable to be repaired in year one (1) through five (5) the manufacturer will replace the defective battery free of charge with a similar product. Should the manufacturer deem a valid warranty claim exist and battery(s) are unable to be repaired in year six (6) through 10 a similar product will be offered at 10% off the retail MSRP listed at the time of the offer.
InSight Series® 48V - Should the manufacturer deem a valid warranty claim exist and battery(s) are unable to be repaired in year one (1) through seven (7) the manufacturer will replace the defective battery free of charge with a similar product. Should the manufacturer deem a valid warranty claim exist and battery(s) are unable to be repaired in years eight (8) through 10 a similar product will be offered at 10% off the retail MSRP listed at the time of the offer.
WARRANTY REGISTRATION
We recommend you protect your investment and register your warranty. If you choose not to register your warranty, you will need to keep your point of purchase documentation should you have issues and need to warranty your battery in the future.
NON-TRANSFERABLE
This Limited Warranty is to the original purchaser of the Product and is not transferable to any other person or entity. Please contact the place of purchase regarding any warranty claim.
WARRANTY EXCLUSIONS
The Manufacturer has no obligation under this Limited Warranty for Product subjected to the following conditions (including but not limited to):
This Limited Warranty does not cover a Product that has reached its normal end of life due to usage which may occur prior to the Warranty Period. A battery can deliver only a fixed amount of Energy over its life which will occur over different periods of time depending on the application. The older the batteries are, the less likely the defect is caused by a manufacturing fault, and the more stringent the Manufacturer will evaluate the warranty claim. The Manufacturer reserves the right to deny a warranty claim if the Product is determined, upon inspection, to be at its normal end of life even if within the Warranty Period.
WARRANTY DISCLAIMER
This limited warranty is in lieu of, and manufacturer disclaims and excludes, all other express warranties. Manufacturer further limits the duration of all, whether statutory, express, or implied warranties, including, without limitation, any warranty of merchantability or fitness for a particular purpose, to the warranty period. Manufacturer’s exclusive liability for breach of any warranty on the Battery shall be to replace the Battery within the warranty period in accordance with the terms of this limited warranty. In no event shall Manufacturer be liable for any loss or damages of any other kind, whether direct, incidental, consequential including lost profits, exemplary, special or otherwise, including any lost profits or removal, shipping, or installation expenses.
EXCEPT FOR THE WARRANTY SET FORTH ABOVE, SELLER MAKES NO WARRANTY WHATSOEVER WITH RESPECT TO THE GOODS, INCLUDING ANY (A) WARRANTY OF MERCHANTABILITY; OR (B) WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE; WHETHER EXPRESS OR IMPLIED BY LAW, COURSE OF DEALING, COURSE OF PERFORMANCE, USAGE OF TRADE OR OTHERWISE.
LEGAL RIGHTS
Some countries and/or states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you. This warranty gives you specific legal rights, which may vary from country to country and/or state to state. This warranty shall be governed by and interpreted in accordance with the laws of South Carolina. This warranty is understood to be the exclusive agreement between the parties relating to the subject matter hereof. No employee or representative of the Manufacturer is authorized to make any warranty in addition to those made in this agreement.
NON-RELiON WARRANTIES
This Limited Warranty does not cover Product sold by the Manufacturer or any authorized distributor or dealer to an Original Equipment Manufacturer (“OEM”). Please contact the OEM directly for warranty claims regarding such Product.
SUBMITTING A WARRANTY CLAIM
To submit a warranty claim, please contact the original place of purchase. The Product may be required to be shipped back to the Manufacturer for further inspection. The Product must be shipped in compliance with UN38.3. Please note that DOT requires all persons shipping batteries to be Hazmat certified.
TECHNICAL SUPPORT
If you have technical questions about the Product, please sales@romeosolar.com.
At RELiON Battery we pride ourselves on resolving any issue our customers have in an efficient and timely manner.
To submit a return request, please complete the contact form on this page.
Someone from our Customer Service team will contact you with the RMA#. At that time shipping will be determined. Customer is responsible for all return shipping charges outside of approved warranty claims.
A credit or replacement battery will be issued once the return is received. Credit or Replacement will be determined based on the circumstances of the return.
If you have any questions, please refer to our online order terms or contact us at RELiONorders@oneasg.com
(NOTE: These are Lithium Batteries and there are government mandated shipping requirements that must be followed)