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RELiON | InSight 24V Deep Cycle Lithium Battery | 24V 60Ah | GC2

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RELiON | InSight 24V Deep Cycle Lithium Battery | 24V 60Ah | GC2

 

Delivering high-quality performance, power, and precision the InSight Series® 24V lithium iron phosphate battery was designed specifically to meet the power and energy requirements in floor machines, electric motorized hand trucks, walk-behind pallet jacks, and other material handling applications.

 

 

Easy Installation

InSight batteries come in BCI group size GC2/GC8 allowing for easy installation without modifying trays or battery compartments.


Scalable System

InSight batteries offer freedom and flexibility by utilizing parallel connections, so you can scale your system to provide increased power and energy (up to 300Ah) as needed.


Super Smart BMS

The robust Battery Management System features a combined total of 48 charge and discharge MOFSETs that control current flow in and out of the battery, along with multilayer protective devices that prevent over/under voltage, current and temperature conditions. The multilayer protection allows InSight batteries to pass stringent UL safety standards.


Intelligent Cooling

InSight Series® uses a carefully engineered cooling management system to quickly remove heat from inside the battery during conditions of high discharge and recharge currents. This prevents overheating of critical components and extends the life of the battery.


Robust Communication

CANbus connections allow batteries to communicate real-time operating statistics like the voltage, current, state of charge and state of health, making InSight batteries more user friendly. Plus, all batteries feature a sleep and pulse recovery operation mode to conserve power.



Specs

Download PDF


Functional Specifications

• Nominal Voltage: 25.6

• Cell Chemistry: LiFePO4

• Cell Type: Prismatic

• Ampere-hour Capacity: 60Ah

• Watthour Capacity: 1.536kWh

• Specific Energy: 128Wh/kg

• Efficiency: 99%

• Impedance (50% SOC, 1kHz): <100mΩ

• Cycles @ 80% DOD: >3500

• Series Connections: No (max 24V system)

• Parallel Connections: Yes (unlimited)

 

 Mechanical Specifications

• BCI Size: GC2 / GC8

• Dimensions (L x W x H): 10.2 x 7.1 x 10.9 in (260 x 180 x 276mm)

• Weight: 34.4 lbs (15.6 kg)

Stud Terminal: M8 X 1.25 - 20

• Insert Terminal: M8 X 1.25 - 20

• Torque: 79.7-88.5 in-lbs. 6.6-7.4 ft-lbs. 9-10 N-m

• Case Material: ABS

• Handles: Molded

 Ingress Protection Marking: IP67

Case Flame Rating: UL94 V-0

 

Discharge Specifications

• Maximum Continuous Discharge Current: 100 A

• Peak Discharge Current: 240A - 15 sec

• Peak Discharge Current: 440A - 30 msec

Short Circuit Protection: 880A - 610 μsec

• Protection Recover: Automatic

Low Voltage Disconnect: 20V - 5 sec (2.5vpc)

Low Voltage ReconnectAutomatic

Self-Discharge per Month @ 25°C in OFF mode: 2.80%

 

Charge Specifications

• Recommended Charge Current: ≤ 60A

Disconnect Charge Current: 65A - 5 sec

• Recommended Charge Voltage: 27.6V

• Float Voltage: 27.2V

High Voltage Disconnect: 29.6V (3.7vpc) (4 sec)

• High Voltage Reconnect: Automatic

• Temperature Compensation: None
 

Temperature Specifications

Charge Temperature: 32°F to 131°F (0°C to 55°C)

Discharge Temperature: -22°F to 149°F (-30°C to 65°C)

Operating Humidity: <90% RH

• Storage Temperature: -4°F to 95°F (-20°C to 35°C)

• Storage Humidity: 25 to 85% RH

 

Certifications

UL2580 (Cell): File Number: MH63797

• UL2271 (Battery Pack): File Number: MH64262

• CE (Battery Pack)

IEC 62133 (Battery Pack): File Number: 8IFpP22/101/142-2, 8IFpP44/101/146

• UN38.3 (Battery Pack)


Shipping 
Classification

• UN 3480, Class 9

 

Performance Characteristics


Charge Voltage Char Chart 12 V graph
Charge Voltage Soc Chart 12 V graph
Discharge Voltage At Various Rates 12 V graph
Discharge Voltage Chart 12 V graph
Life Vs Lead Acid Chart graph
Cycle Life Vs Depth Discharge Chart graph


Documention

Documentation

• Legacy Series User Manual

• Safety Data Sheets

LiFePO4 Product Specification Guide

LiFePO4 Charging Instructions

LiFePO4 Safety Document

 

RELiON Warranty & Returns

Manufacturer's Limited Warranty

RELiON (“the Manufacturer”) warrants each RELiON branded battery (“the Product”), as listed below, sold by RELiON or any of its authorized distributors or dealers, to be free of defects for the period as listed in the table below (“the Warranty Period”), from the date of sale as determined by either the customer’s sale receipt, the shipping invoice and/or the battery serial number, with proof of purchase. Within the Warranty Period, subject to the exclusions listed below, the Manufacturer will credit, replace or repair, if serviceable, the Product and/or parts of the Product, if the components in question are determined to be defective in material or workmanship. 

 

Manufacturer Warranty Table

 

WARRANTY DETAILS

Legacy Series (Model numbers that begin with RB) - Should the manufacturer deem a valid warranty claim exist and battery(s) are unable to be repaired in year one (1) through three (3) the manufacturer will replace the defective battery free of charge with a similar product. Should the manufacturer deem a valid warranty claim exist and battery(s) are unable to be repaired in years four (4) and five (5) a similar product will be offered at 20% off the retail MSRP listed at the time of the offer. Should the manufacturer deem a valid warranty claim exist and battery(s) are unable to be repaired in years six (6) through 10 a similar product will be offered at 10% off the retail MSRP listed at the time of the offer.

 

Legacy Series (RB 48V models) - This warranty period is only valid for renewable energy applications. Should the manufacturer deem a valid warranty claim exist and battery(s) are unable to be repaired in year one (1) through seven (7) the manufacturer will replace the defective battery free of charge with a similar product. Should the manufacturer deem a valid warranty claim exist and battery(s) are unable to be repaired in year eight (8) through 10 a similar product will be offered at 10% off the retail MSRP listed at the time of the offer.

 

InSight Series® 12V - Should the manufacturer deem a valid warranty claim exist and battery(s) are unable to be repaired in year one (1) through five (5) the manufacturer will replace the defective battery free of charge with a similar product. Should the manufacturer deem a valid warranty claim exist and battery(s) are unable to be repaired in year six (6)through 10 a similar product will be offered at 10% off the retail MSRP listed at the time of the offer.

 

InSight Series® 24V - Should the manufacturer deem a valid warranty claim exist and battery(s) are unable to be repaired in year one (1) through five (5) the manufacturer will replace the defective battery free of charge with a similar product. Should the manufacturer deem a valid warranty claim exist and battery(s) are unable to be repaired in year six (6) through 10 a similar product will be offered at 10% off the retail MSRP listed at the time of the offer.

 

InSight Series® 48V - Should the manufacturer deem a valid warranty claim exist and battery(s) are unable to be repaired in year one (1) through seven (7) the manufacturer will replace the defective battery free of charge with a similar product. Should the manufacturer deem a valid warranty claim exist and battery(s) are unable to be repaired in years eight (8) through 10 a similar product will be offered at 10% off the retail MSRP listed at the time of the offer.


WARRANTY REGISTRATION

We recommend you protect your investment and register your warranty. If you choose not to register your warranty, you will need to keep your point of purchase documentation should you have issues and need to warranty your battery in the future.

 

NON-TRANSFERABLE

This Limited Warranty is to the original purchaser of the Product and is not transferable to any other person or entity. Please contact the place of purchase regarding any warranty claim.

 

WARRANTY EXCLUSIONS

The Manufacturer has no obligation under this Limited Warranty for Product subjected to the following conditions (including but not limited to):

  • Damage caused during shipping or mishandling of the Product
  • Damage due to improper installation; loose terminal connections, under-sized cabling, incorrect series (cannot be used in series) or parallel connections, reverse polarity connections, or insufficient space for airflow
  • Environmental damage such as inappropriate storage conditions as defined by the Manufacturer, exposure to extreme hot or cold temperatures, fire or freezing, or water damage, impact, or collision
  • Damage due to improper operation or maintenance such as under- or over-charging the Product, cold temperature charging, lack of cleaning resulting in corroded terminal connections or build-up of dirt, debris, organic matter, fossil fuels, or chemicals on the Product casing
  • Improper use of CAN cables such as improper connections or not connecting them
  • Installing CAN communication devices that do not follow the appropriate CANbus guidelines as defined by the Manufacturer
  • Product that has been opened, modified, or tampered with
  • Tampering or removal of manufacture date codes
  • Product that was used for applications other than which it was designed and intended for by the Manufacturer
  • Product that was under-sized for the application

 

This Limited Warranty does not cover a Product that has reached its normal end of life due to usage which may occur prior to the Warranty Period. A battery can deliver only a fixed amount of Energy over its life which will occur over different periods of time depending on the application. The older the batteries are, the less likely the defect is caused by a manufacturing fault, and the more stringent the Manufacturer will evaluate the warranty claim. The Manufacturer reserves the right to deny a warranty claim if the Product is determined, upon inspection, to be at its normal end of life even if within the Warranty Period.

 

WARRANTY DISCLAIMER

This limited warranty is in lieu of, and manufacturer disclaims and excludes, all other express warranties. Manufacturer further limits the duration of all, whether statutory, express, or implied warranties, including, without limitation, any warranty of merchantability or fitness for a particular purpose, to the warranty period. Manufacturer’s exclusive liability for breach of any warranty on the Battery shall be to replace the Battery within the warranty period in accordance with the terms of this limited warranty. In no event shall Manufacturer be liable for any loss or damages of any other kind, whether direct, incidental, consequential including lost profits, exemplary, special or otherwise, including any lost profits or removal, shipping, or installation expenses.

 

EXCEPT FOR THE WARRANTY SET FORTH ABOVE, SELLER MAKES NO WARRANTY WHATSOEVER WITH RESPECT TO THE GOODS, INCLUDING ANY (A) WARRANTY OF MERCHANTABILITY; OR (B) WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE; WHETHER EXPRESS OR IMPLIED BY LAW, COURSE OF DEALING, COURSE OF PERFORMANCE, USAGE OF TRADE OR OTHERWISE.

 

LEGAL RIGHTS

Some countries and/or states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you. This warranty gives you specific legal rights, which may vary from country to country and/or state to state. This warranty shall be governed by and interpreted in accordance with the laws of South Carolina. This warranty is understood to be the exclusive agreement between the parties relating to the subject matter hereof. No employee or representative of the Manufacturer is authorized to make any warranty in addition to those made in this agreement.

 

NON-RELiON WARRANTIES

This Limited Warranty does not cover Product sold by the Manufacturer or any authorized distributor or dealer to an Original Equipment Manufacturer (“OEM”). Please contact the OEM directly for warranty claims regarding such Product.

 

SUBMITTING A WARRANTY CLAIM

To submit a warranty claim, please contact the original place of purchase. The Product may be required to be shipped back to the Manufacturer for further inspection. The Product must be shipped in compliance with UN38.3. Please note that DOT requires all persons shipping batteries to be Hazmat certified.

 

TECHNICAL SUPPORT

If you have technical questions about the Product, please sales@romeosolar.com.

 

Return Authorization Process

At RELiON Battery we pride ourselves on resolving any issue our customers have in an efficient and timely manner.

To submit a return request, please complete the contact form on this page.

Someone from our Customer Service team will contact you with the RMA#. At that time shipping will be determined. Customer is responsible for all return shipping charges outside of approved warranty claims.

A credit or replacement battery will be issued once the return is received. Credit or Replacement will be determined based on the circumstances of the return.

If you have any questions, please refer to our online order terms or contact us at RELiONorders@oneasg.com

(NOTE: These are Lithium Batteries and there are government mandated shipping requirements that must be followed)

 

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